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HDB Hand Guards on DesertX

7.2K views 17 replies 8 participants last post by  ChibberDDX  
#1 ·
This is how HDB (“High Dirt Bike”) hand guards look on the DDX.

The top clamp spacing should’ve really been 104mm, but there was enough flex in the rubber bushings for 106mm clamp to work.

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#6 ·
Patience is a virtue.

Tightening the lower perches to the upper triple clamp will be your first challenge. They'll rotate during tightening and then you'll have to realign them so the handlebar can drop into the saddles.

Loosely, and I mean loosely, assemble and start all bolts before tightening any.

When fitting the top bar clamp, make sure each of the four socket head hold-down bolts have a several threads started before beginning to tighten them. Hold the bar clamp up as you tighten the bolts a little by little.

Seat the forward hold down bolts first then the rear. Torque the front ones first then rear.
 
#11 ·
Hi, I need to throw myself on a sword here. Today I am finishing up installing a "new to us" mill. I should have it done today but like everything in life it takes twice as long as we figured. If you are waiting for a setup I am sorry for the delay. It is coming. I don't want to send out junk so i am cutting top clamps as soon as I get the machine installed. Thank you HDB